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Trouble Shooting Video

Graco Magnum Airless Sprayer

Selecting the proper Spray Tip

How To Clear a Tip Clog When Using a Graco Magnum Sprayer
What to do if your Graco Magnum pump is not priming

Graco Magnum pump: Basic Troubleshooting

Troubleshooting Issues and tips

 

Description

Possible Issue

Possible Solution

Sprayer won’t pump material
  • lower intake valve is plugged
  • prime/spray valve is plugged
  • suction system is drawing air
  • inlet screen is plugged
  • manifold filter or gun filter is plugged
  • airlock in outlet valve
  • remove and clean out intake valve
  • open and close valve while flushing unit
  • tighten all fittings
  • clean or replace screen
  • clean or replace filter
  • take in for service
No Motor Activity
  • pressure control set too low
  • unit is already pressured up
  • electric outlet not working
  • fluid section is seized with dried paint
  • on/off switch is damaged
  • unit could have been frozen
  • control board could be damaged
  • turn up pressure
  • unit is ready to spray
  • try a different outlet
  • clean dried paint from parts
  • replace damaged switch
  • take in for service
  • take in for service
Inconsistent Pressure
  • worn tip, or tip too large for sprayer
  • clogged filters or screens
  • intake valve plugged
  • intake ball and/or seat is worn
  • paint around throat seal area
  • material too heavy for sprayer
  • inadequate power supply
  • sprayer not suitable for material
  • packings/rod/cylinder are worn
  • suction assembly is loose
  • replace tip
  • clean or replace filters/screens
  • clean intake valve
  • replace intake ball
  • worn /damaged packings – take in for service
  • thin material as per label recommendation
  • use heavier gauge cord
  • use suitable sprayer
  • take in for service
  • check O rings, tighten suction assembly
Unit won’t Prime
  • pressure control set too low
  • stuck lower upper valve is plugged
  • ball stuck
  • worn packings, piston rod, and/or cylinder
  • plugged suction screen or suction tube
  • plugged prime/spray valve or return tube
  • upper valve has an airlock
  • suction assembly loose, intake valve air leak
  • fluid is too thick for sprayer to handle
  • turn up pressure
  • clean or replace plugged parts
  • clean or replace plugged parts
  • replace worn parts
  • clean or replace plugged parts
  • clean or replace plugged parts
  • release air lock
  • check 0-rings, and/or tighten the loose suction assembly
  • thin product or use a bigger sprayer
Fluid leaking from top of piston
  • packings need to be adjusted
  • packings and/or piston rod worn
  • adjust packings
  • replace worn parts
Fluid leaking from top of suction valve housing
  • o-ring on bottom of cylinder is damaged
  • replace o-ring
Gun spits at end of spray pass paint background | FFLP/LP tips provide solution
  • paint is setting up between ball and seat (latex paint)
  • flush unit thoroughly to clean gun, use flotrol and thin paint
Gun leaks when not being triggered
  • worn ball or seat
  • replace with gun repair kit
Tip keeps plugging up
  • tip orifice is too small
  • gun filter is plugged
  • paint is dirty
  • install tip with a bigger orifice
  • clean or replace gun filter
  • strain product, clean gun filter
Poor spray pattern
  • tip is too large, or worn out
  • tip is plugged
  • pressure set too low
  • gun filter is plugged
  • product is too thick
  • sprayer is too small for product being sprayed
  • use correct tip size
  • clear tip
  • turn up pressure
  • clean or replace gun filter
  • thin product as per label directions
  • use a sprayer that will handle the tip recommended for product
Gun will not spray
  • tip is plugged
  • gun filter or inline filter is plugged
  • trigger lock is on
  • reverse tip and clean out
  • clean or replace gun filter or inline filter
  • take trigger lock off

 

 

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