Description
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Possible Issue
|
Possible Solution
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Sprayer won’t pump material |
- lower intake valve is plugged
- prime/spray valve is plugged
- suction system is drawing air
- inlet screen is plugged
- manifold filter or gun filter is plugged
- airlock in outlet valve
|
- remove and clean out intake valve
- open and close valve while flushing unit
- tighten all fittings
- clean or replace screen
- clean or replace filter
- take in for service
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No Motor Activity |
- pressure control set too low
- unit is already pressured up
- electric outlet not working
- fluid section is seized with dried paint
- on/off switch is damaged
- unit could have been frozen
- control board could be damaged
|
- turn up pressure
- unit is ready to spray
- try a different outlet
- clean dried paint from parts
- replace damaged switch
- take in for service
- take in for service
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Inconsistent Pressure |
- worn tip, or tip too large for sprayer
- clogged filters or screens
- intake valve plugged
- intake ball and/or seat is worn
- paint around throat seal area
- material too heavy for sprayer
- inadequate power supply
- sprayer not suitable for material
- packings/rod/cylinder are worn
- suction assembly is loose
|
- replace tip
- clean or replace filters/screens
- clean intake valve
- replace intake ball
- worn /damaged packings – take in for service
- thin material as per label recommendation
- use heavier gauge cord
- use suitable sprayer
- take in for service
- check O rings, tighten suction assembly
|
Unit won’t Prime |
- pressure control set too low
- stuck lower upper valve is plugged
- ball stuck
- worn packings, piston rod, and/or cylinder
- plugged suction screen or suction tube
- plugged prime/spray valve or return tube
- upper valve has an airlock
- suction assembly loose, intake valve air leak
- fluid is too thick for sprayer to handle
|
- turn up pressure
- clean or replace plugged parts
- clean or replace plugged parts
- replace worn parts
- clean or replace plugged parts
- clean or replace plugged parts
- release air lock
- check 0-rings, and/or tighten the loose suction assembly
- thin product or use a bigger sprayer
|
Fluid leaking from top of piston |
- packings need to be adjusted
- packings and/or piston rod worn
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- adjust packings
- replace worn parts
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Fluid leaking from top of suction valve housing |
- o-ring on bottom of cylinder is damaged
|
|
Gun spits at end of spray pass paint background | FFLP/LP tips provide solution |
- paint is setting up between ball and seat (latex paint)
|
- flush unit thoroughly to clean gun, use flotrol and thin paint
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Gun leaks when not being triggered |
|
- replace with gun repair kit
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Tip keeps plugging up |
- tip orifice is too small
- gun filter is plugged
- paint is dirty
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- install tip with a bigger orifice
- clean or replace gun filter
- strain product, clean gun filter
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Poor spray pattern |
- tip is too large, or worn out
- tip is plugged
- pressure set too low
- gun filter is plugged
- product is too thick
- sprayer is too small for product being sprayed
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- use correct tip size
- clear tip
- turn up pressure
- clean or replace gun filter
- thin product as per label directions
- use a sprayer that will handle the tip recommended for product
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Gun will not spray |
- tip is plugged
- gun filter or inline filter is plugged
- trigger lock is on
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- reverse tip and clean out
- clean or replace gun filter or inline filter
- take trigger lock off
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